Multiple injuries sustained in a workplace incident
AI-generated summary
A 40-year-old concrete pump operator died when a concrete placing boom collapsed, striking him fatally. The boom failed due to metal fatigue cracking in the king post (internal turret component), which had developed over years but showed no external signs. Annual inspections in 2019 and 2020 using the 2019 Australian Standard revealed nothing abnormal. The coroner found the 2019 Standard's periodic inspection requirements potentially inadequate because strip-down inspections are only mandated if a competent person directs them, yet fatigue cracks are undetectable without disassembly. The coroner noted Queensland's Code of Practice provides superior guidance with explicit circumstances permitting non-dismantling decisions. The death could likely have been prevented by a mandatory strip-down inspection revealing the developing fatigue crack.
AI-generated summary and tagging — may contain inaccuracies; refer to original finding for legal purposes.
Metal fatigue cracking in king post of concrete boom
Failure to conduct strip-down inspection of boom turret assembly
Periodic inspection requirements in 2019 Australian Standard not mandating disassembly to inspect critical internal components
Discretionary approach allowing competent person to omit strip-down inspection without outward signs of damage
Malfunctioning hour meter preventing accurate determination of inspection frequency requirements
Lack of documented maintenance history and inspection rationale
Equipment operated in unsafe manner without adequate preventive maintenance
Coroner's recommendations
WorkSafe Victoria should revise and update the Concrete Pumping Industry Standard 2004 to reflect the contents of Australian Standard 2550.15-2019
In revising the Industry Standard, WorkSafe Victoria should give consideration to introducing more stringent requirements for strip-down inspection of concrete pumps to improve identification of issues with internal components before catastrophic malfunction
WorkSafe Victoria should introduce a regulatory requirement that the hour meter on concrete pumping equipment must be in good working order, and that operating equipment with a faulty hour meter would be contrary to regulatory requirements
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