A 53-year-old qualified boiler maker died from complications of severe burns sustained in a gas explosion. While attempting to remove a refrigeration compressor from a hotel cellar with an unqualified colleague, they cut pipes containing a mixture of flammable (HyChill) and non-flammable (SP34E) refrigerants. The compressor had been leaking for years and was topped up multiple times with incompatible gases by unqualified persons. When pipes were cut, refrigerant escaped and accumulated in the poorly ventilated cellar. A cigarette lighter ignited the flammable gas mixture, causing an explosion. Clinical lessons: the deceased survived initial blast but died from complications including severe burns, hypocalcaemia, acidosis, and fungal infection requiring ICU care with ECMO. This death was preventable through proper maintenance, accurate labelling of refrigeration systems, and engagement of qualified technicians for maintenance and removal.
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