Multiple injuries sustained from a fall of 12 metres through an open hatch on Settler tank 6 at Queensland Alumina Limited plant
AI-generated summary
Colin Arthur Greaves, a 26-year-old casual hydroblaster, died after falling 12 metres through an unsecured hatch (Hatch A) on a Settler tank at Queensland Alumina Limited's Gladstone plant. The hatch should have been welded shut but had been illegally opened by grinding and chiselling. Greaves had worked 25-26 consecutive 12-hour shifts immediately prior to his death, contributing significantly to fatigue, inattention and loss of concentration. Critical control failures included: absence of hard barricades around the open void, no safety harnesses provided, minimal lighting at night, and inadequate fatigue management. The supervisor failed to enforce company safe hours of work policies, and there was normalisation of risk among workers regarding open hatches. Preventive measures would have included: properly securing hatches, mandatory hard barricades, harness restraints, improved lighting, robust fatigue monitoring systems, and appropriate supervisor training and oversight.
AI-generated summary and tagging — may contain inaccuracies; refer to original finding for legal purposes.
Unsecured open hatch without barricades or protective barriers
Absence of safety harnesses despite company policy requirement
Excessive consecutive shift work (25-26 consecutive 12-hour shifts) resulting in significant fatigue
Inadequate lighting on tank top at night with shadowy areas
Supervisor failure to enforce Safe Hours of Work policy
Lack of hard barricades around open voids
Normalisation of risk by workers regarding open hatches
Inadequate supervision of supervisor by management
Hatch A illegally opened without proper management of change procedures
Fatigue-induced loss of concentration and inattention to detail
Coroner's recommendations
Queensland Alumina Ltd perform regular and proactive monitoring of lighting on tanks with maintenance regime for optimum night lighting
Queensland Alumina Ltd consult with fatigue experts regarding safe shift lengths, rosters and consecutive shift limits, implementing appropriate Cardex system markers
Queensland Alumina Ltd implement formal policy for clearing scale and mud from Settler tank doors to maintain clear access
Queensland Alumina Ltd conduct thorough review of risk assessment procedures in emergency response, particularly confined space entry
Queensland Alumina Ltd ensure workers can efficiently enter items on hazard log with appropriate training
Transpacific Industrial Services review Safe Hours of Work and Fatigue Management policies with fatigue expert assistance
Industry Training Bodies develop or certify competency-based hydroblasting training course
Industry Training Bodies require managers implementing safety management systems to undertake competency-based training
Gladstone industry establish process to monitor contract workers' shifts across sites to ensure fatigue management compliance
Workplace Health and Safety Division review its role in coronial investigations with view to becoming primary investigators
State Coroner recommend amendments to Workplace Health and Safety Act 1995 and Coroners Act 2003 to formalise WPHS coronial investigation responsibilities
WPHS Division establish requirements for fatality investigations including investigation report content and provide inspector training
WPHS Division develop protocol for early communication with Coroner during investigation to identify investigation scope
WPHS Division provide training in safety management systems, risk management, and root cause analysis methods including ICAM
WPHS Division consider inspector experience in relevant industry when allocating investigations
WPHS Division ensure substantial communication of investigation issues to industry and encourage implementation of controls
WPHS Division and Queensland Police Service clarify Memorandum of Understanding to delineate coronial investigation responsibilities
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